Downtime. Piper

Automatically identify critical equipment arrests

Downtime. Piper

Catalog Operational and Maintenance arrests

Downtime. Piper

Assigns detention times to the Operation areas | Maintenance

Downtime. Piper

Distribute maintenance detention time

Downtime. Piper

Calculate KPIs: Availability, usage, MTTR, MTBF, Runtime

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Do you Manage Maintenance KPIs?

Solution Overview

Currently, maintenance goes hand in hand with industrial technological development and has become a necessity for all organizations establish an effective maintenance management plan, that allows decision-making regarding preventive/corrective maintenance actions, also planning and execution tasks involved in the detention of equipment management. Downtimes solution allows the maintenance area execute the correct assignment of the equipment's stop time according to responsible area, in order to make a correctly KPIs calculation, analyze the activity and inactivity times of the process equipment, identify reasons for stopping and types of maintenance in flexible time periods, verify when and how many failures exist ordered by responsible area and workshop; is how Downtimes obtains a real-time overview of the general state of the plant and its available assets, facilitating decision-making and implementation of preventive measures to obtain short and long-term benefits, as well as optimizing the management process of maintenance.

Solution Approach

Downtime develops under PI Event Frames and the PI Web API architecture offered by PI System. PI Event Frames automatically creates an event when a process stop occurs, Downtimes offers the possibility of managing those events, giving the option of cataloging the detention by responsible area and adding information related to it; such as start and end date, responsible area, responsible workshop, line, equipment, system, component, failure modes and additional comments. It is how the causes and causes of failure are identified, following up to understand the impact it has on the company, take action and avoid future arrests. While the PI Web API offers the flexibility of using the system in a web, desktop or mobile application environment.

In addition to event management, Downtimes offers reportability through trends, statistical graphs and custom controls that summarize availability, usage, mean time between failures (MTBF), average repair time (MTTR), type of maintenance, number of failures and the detention times for managers and workshops, top ten detentions by equipment, top ten detentions by maintenance workshop, top ten detentions by Failure Modes, among others. Allowing the monitoring and analyzing with the work team the current status of the process assets, knowing the productive and unproductive times, identifying the delays in the processes and the responsible area, attacking the weak points, examining the KPIs and improving the plant productivity.

Solution Overview

Currently, maintenance goes hand in hand with industrial technological development and has become a necessity for all organizations establish an effective maintenance management plan, that allows decision-making regarding preventive/corrective maintenance actions, also planning and execution tasks involved in the detention of equipment management. Downtimes solution allows the maintenance area execute the correct assignment of the equipment's stop time according to responsible area, in order to make a correctly KPIs calculation, analyze the activity and inactivity times of the process equipment, identify reasons for stopping and types of maintenance in flexible time periods, verify when and how many failures exist ordered by responsible area and workshop; is how Downtimes obtains a real-time overview of the general state of the plant and its available assets, facilitating decision-making and implementation of preventive measures to obtain short and long-term benefits, as well as optimizing the management process of maintenance.

Solution Approach

Downtime develops under PI Event Frames and the PI Web API architecture offered by PI System. PI Event Frames automatically creates an event when a process stop occurs, Downtimes offers the possibility of managing those events, giving the option of cataloging the detention by responsible area and adding information related to it; such as start and end date, responsible area, responsible workshop, line, equipment, system, component, failure modes and additional comments. It is how the causes and causes of failure are identified, following up to understand the impact it has on the company, take action and avoid future arrests. While the PI Web API offers the flexibility of using the system in a web, desktop or mobile application environment.

In addition to event management, Downtimes offers reportability through trends, statistical graphs and custom controls that summarize availability, usage, mean time between failures (MTBF), average repair time (MTTR), type of maintenance, number of failures and the detention times for managers and workshops, top ten detentions by equipment, top ten detentions by maintenance workshop, top ten detentions by Failure Modes, among others. Allowing the monitoring and analyzing with the work team the current status of the process assets, knowing the productive and unproductive times, identifying the delays in the processes and the responsible area, attacking the weak points, examining the KPIs and improving the plant productivity.

Do you Manage Maintenance KPIs

Do you Manage Maintenance KPIs

Benefits
  • Display of Maintenance Indicators
  • Identification of the responsible area for the greatest number of detentions.
  • Identification of the maintenance workshop with the largest number of detentions.
  • Identification of most frequent failure modes.
  • Identification of equipment that fails more frequently.
  • Access control and system permissions.
Industry
  • Mining, Metallurgy and Materials
  • Chemistry and Petrochemistry.
  • Oil and Gas.
  • Pharmacists and Life Sciences.
  • Energy generation.
  • Paper industry.
Request of PI System
  • PI System 2016
  • Servidor PSA
Business Impacts
  • Increase the time of availability and use of the equipment.
  • Increase the average time between failures.
  • Reduction of the average time to repair.
  • Improvement in decision making and development of maintenance plans.
  • Maintenance time monitoring.
  • Evaluate maintenance tasks, evaluate the quality of the same and reduce maintenance costs.

Discover how management Downtimes can help your company

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Meet Our Products

Downtimes 2018 R1 2018 Q1

27 Diciembre, 2019

– Aplicación de Escritorio. – Asignación de Tipos de Parada.

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Downtimes 2018 R2 2018 Q4

27 Diciembre, 2019

– Aplicación Web. – Asignación de tiempo a Área Responsable. – Modos de Falla Nivel 1 y 2. – Registro de Sistema – Equipo -Componente.

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Downtimes 2019 R1 2019 Q1

27 Diciembre, 2019

– 01 Dashboard de Indicadores: (Disponibilidad, Usaje, MTTR, MTBF, RDTH). – Registro de Budgest y Target de indicadores. – Registro de Calendarios de Mantenimiento. – Registro de Planes de Acción.

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Downtimes 2020 R1 2020 Q1

27 Diciembre, 2019

– 03 Nuevos Dashboards: (Top Ten Equipos, Top Ten Fallas, Indicadores por Equipos)

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Downtimes 2020 R2 2020 Q4

27 Diciembre, 2019

– Módulo de Confiabilidad. – Predictibilidad.

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