Downtime. Piper

Automatically identify critical equipment arrests

Downtime. Piper

Increased availability and reliability in Critical Equipment

Downtime. Piper

Cause Analysis - Root of main arrests

Downtime. Piper

Compliance with an optimal maintenance budget

Downtime. Piper

Automatic Generation of Maintenance Reports

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Do you Manage Maintenance KPIs?

Solution Overview

Currently, maintenance goes hand in hand with industrial technological development and has become a necessity for all organizations establish an effective maintenance management plan, that allows decision-making regarding preventive/corrective maintenance actions, also planning and execution tasks involved in the detention of equipment management. Downtimes solution allows the maintenance area execute the correct assignment of the equipment's stop time according to responsible area, in order to make a correctly KPIs calculation, analyze the activity and inactivity times of the process equipment, identify reasons for stopping and types of maintenance in flexible time periods, verify when and how many failures exist ordered by responsible area and workshop; is how Downtimes obtains a real-time overview of the general state of the plant and its available assets, facilitating decision-making and implementation of preventive measures to obtain short and long-term benefits, as well as optimizing the management process of maintenance.

Solution Approach

Downtime develops under PI Event Frames and the PI Web API architecture offered by PI System. PI Event Frames automatically creates an event when a process stop occurs, Downtimes offers the possibility of managing those events, giving the option of cataloging the detention by responsible area and adding information related to it; such as start and end date, responsible area, responsible workshop, line, equipment, system, component, failure modes and additional comments. It is how the causes and causes of failure are identified, following up to understand the impact it has on the company, take action and avoid future arrests. While the PI Web API offers the flexibility of using the system in a web, desktop or mobile application environment.

In addition to event management, Downtimes offers reportability through trends, statistical graphs and custom controls that summarize availability, usage, mean time between failures (MTBF), average repair time (MTTR), type of maintenance, number of failures and the detention times for managers and workshops, top ten detentions by equipment, top ten detentions by maintenance workshop, top ten detentions by Failure Modes, among others. Allowing the monitoring and analyzing with the work team the current status of the process assets, knowing the productive and unproductive times, identifying the delays in the processes and the responsible area, attacking the weak points, examining the KPIs and improving the plant productivity.

Solution Overview

Currently, maintenance goes hand in hand with industrial technological development and has become a necessity for all organizations establish an effective maintenance management plan, that allows decision-making regarding preventive/corrective maintenance actions, also planning and execution tasks involved in the detention of equipment management. Downtimes solution allows the maintenance area execute the correct assignment of the equipment's stop time according to responsible area, in order to make a correctly KPIs calculation, analyze the activity and inactivity times of the process equipment, identify reasons for stopping and types of maintenance in flexible time periods, verify when and how many failures exist ordered by responsible area and workshop; is how Downtimes obtains a real-time overview of the general state of the plant and its available assets, facilitating decision-making and implementation of preventive measures to obtain short and long-term benefits, as well as optimizing the management process of maintenance.

Solution Approach

Downtime develops under PI Event Frames and the PI Web API architecture offered by PI System. PI Event Frames automatically creates an event when a process stop occurs, Downtimes offers the possibility of managing those events, giving the option of cataloging the detention by responsible area and adding information related to it; such as start and end date, responsible area, responsible workshop, line, equipment, system, component, failure modes and additional comments. It is how the causes and causes of failure are identified, following up to understand the impact it has on the company, take action and avoid future arrests. While the PI Web API offers the flexibility of using the system in a web, desktop or mobile application environment.

In addition to event management, Downtimes offers reportability through trends, statistical graphs and custom controls that summarize availability, usage, mean time between failures (MTBF), average repair time (MTTR), type of maintenance, number of failures and the detention times for managers and workshops, top ten detentions by equipment, top ten detentions by maintenance workshop, top ten detentions by Failure Modes, among others. Allowing the monitoring and analyzing with the work team the current status of the process assets, knowing the productive and unproductive times, identifying the delays in the processes and the responsible area, attacking the weak points, examining the KPIs and improving the plant productivity.

Synthesize in a single tool the key perspectives for increasing availability and productivity in your organization.

Benefits
  • Display of Maintenance Indicators
  • Identification of the responsible area for the greatest number of detentions.
  • Identification of the maintenance workshop with the largest number of detentions.
  • Identification of most frequent failure modes.
  • Identification of equipment that fails more frequently.
  • Access control and system permissions.
Industry
  • Mining, Metallurgy and Materials
  • Chemistry and Petrochemistry.
  • Oil and Gas.
  • Pharmacists and Life Sciences.
  • Energy generation.
  • Paper industry.
Request of PI System
  • PI System 2016
  • Servidor PSA
Business Impacts
  • Increase the time of availability and use of the equipment.
  • Increase the average time between failures.
  • Reduction of the average time to repair.
  • Improvement in decision making and development of maintenance plans.
  • Maintenance time monitoring.
  • Evaluate maintenance tasks, evaluate the quality of the same and reduce maintenance costs.

Do you Manage Maintenance KPIs

Do you Manage Maintenance KPIs

Automatic Detection Capture



  • Specification analysis for the generation of arrests according to the behavior of the equipment.
  • Event Frames generation in PI System, with times detected in millisecond.
  • History of Detentions according to the Line, by Team and by Responsible Area.

Detention Display



  • Interface to visualize the detentions occurred in a certain time (Shift, Day, Week)
  • Historical Search of Events already registered.
  • Personalized Search of Detentions according to the day, the affected line, the type and status of the event.
  • Exportación de busquedas en diferentes formatos de texto.

Specific Assignment



  • Exact allocation of time to the different areas of the organization (Maintenance, Operations and Unscheduled Time)
  • Maintenance Times Branch based on the workshop that intervened.
  • Wide discernment when cataloging arrests (Type of intervention, Failure Modes, Workshops, Type of Equipment, System and Affected component)
  • Correct allocation of dead times (invalid detentions) not affecting the calculation of KPIs.

Registry of Budgets, Forecasts and Action Plans



  • Budget registration by equipment, line and plant (monthly and annual)
  • Forecast record by equipment, line and plant (weekly, monthly and annual)
  • Definition of action plans based on the performance of the teams and their criticality.
  • Personalized record of maintenance calendars.

Automatic Reportability



  • Calculation of indicators in real time, week to Day (WTD), Month to Day (MTD) and Year to Day (YTD)
  • Analysis for the reliability and criticality of a team, line or plant.
  • Availability and Effective Use Chart.
  • MTBF and MTTR graphics.
  • Jack Knife graphics.
  • Pareto Graph of Equipment by Frequency and Time by Lines, equipment, system and component.
  • Top Ten Trend Monthly Failure Frequency by Equipment, System and Component.

Automatic Detection Capture



  • Specification analysis for the generation of arrests according to the behavior of the equipment.
  • Event Frames generation in PI System, with times detected in millisecond.
  • History of Detentions according to the Line, by Team and by Responsible Area.

Detention Display



  • Interface to visualize the detentions occurred in a certain time (Shift, Day, Week)
  • Historical Search of Events already registered.
  • Personalized Search of Detentions according to the day, the affected line, the type and status of the event.
  • Exportación de busquedas en diferentes formatos de texto.

Specific Assignment



  • Exact allocation of time to the different areas of the organization (Maintenance, Operations and Unscheduled Time)
  • Maintenance Times Branch based on the workshop that intervened.
  • Wide discernment when cataloging arrests (Type of intervention, Failure Modes, Workshops, Type of Equipment, System and Affected component)
  • Correct allocation of dead times (invalid detentions) not affecting the calculation of KPIs.

Registry of Budgets, Forecasts and Action Plans



  • Budget registration by equipment, line and plant (monthly and annual)
  • Forecast record by equipment, line and plant (weekly, monthly and annual)
  • Definition of action plans based on the performance of the teams and their criticality.
  • Personalized record of maintenance calendars.

Automatic Reportability



  • Calculation of indicators in real time, week to Day (WTD), Month to Day (MTD) and Year to Day (YTD)
  • Analysis for the reliability and criticality of a team, line or plant.
  • Availability and Effective Use Chart.
  • MTBF and MTTR graphics.
  • Jack Knife graphics.
  • Pareto Graph of Equipment by Frequency and Time by Lines, equipment, system and component.
  • Top Ten Trend Monthly Failure Frequency by Equipment, System and Component.

Do you Manage Maintenance KPIs in real time?

Downtimes is a tool that adapts to your organization in order to implement the best practices in the management of your critical equipment

Downtimes allows to execute a correct allocation of equipment detention time according to the area responsible for the purpose of carrying out a specific calculation of KPIs, analyzing activity time and inactivity of the process equipment, identifying reasons for shutdown and maintenance types in periods flexible time, verifying when and how many failures exist by area and workshop responsible.

Downtimes obtains a real-time overview of the general state of the plant and its available assets, facilitating decision-making and implementation of preventive measures to obtain short and long-term benefits, in addition to optimizing the Maintenance management process.

Downtimes obtiene un panorama en tiempo real del estado general de la planta y sus activos disponible facilitando la toma de decisiones y puesta en marcha de medidas preventivas para obtener beneficios a corto y largo plazo, además de optimizar el proceso de gestión de Manteniendo.

Do you Manage Maintenance KPIs in real time?

Downtimes is a tool that adapts to your organization in order to implement the best practices in the management of your critical equipment

They use
Downtimes

Barrick

Antapaccay

Mansfield

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