Golden Batch, Piper
Optimize your batch process, finding the Golden Batch
Golden Batch, Piper
Optimize your batch process, finding the Golden Batch
Golden Batch, Piper
Optimize your batch process, finding the Golden Batch
Golden Batch, Piper
Optimize your batch process, finding the Golden Batch
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What does Golden Batch do?

Batch production is a process used in many industries, in which components or goods are produced in groups (lots). Each batch goes through a stage of the production process before moving on to the next stage. Some examples of batch production are the manufacture of food and beverages, pharmaceutical ingredients, purifying water, inks, paints and adhesives, and also the chemical desorption of gold from activated carbon.

Golden Batch was designed to help analyze your lots using information from PI System, relational databases and other data sources of your operation to find the so-called Golden Batch, this being the ideal batch against which it is compared to all other lots . The best way to do this is to use reports that can allow operators and supervisors to receive real-time information about the current lot and allow comparison with the golden lot or any other lot for the shift / day / month.

Benefits

  • Golden Lot dentification
  • Identification of the largest model to replicate in other plants.
  • Efficiency improvement, cost reduction and quality reports.
  • Identification and reporting of operational failures

Golden Batch uses the PI system to collect real-time information about your batch process and associate it with automatically generated events. This information could be received from automation systems, text files, relational databases, manual data entry, other data sources or advanced processing. This solution uses a typical infrastructure of the PI system, provides PI Datalink reports that determines the performance of the process in real time compared to the Golden Batch, also historical information that helps operational users identify the best performance over a period of time, detect anomalies, improve process quality. In addition, the information can be displayed in PI Processbook, PI Coresight (PI Vision), Power BI reports. Finally, going further, the KPI calculation could be added and displayed in the form of dashboards and analytics.

Features

  • Display of operational parameters and consumables.
  • Monitoring and Batch / lots of consumables.
  • Historical information, Real-time data, Batch / Lots comparison on demand.
  • Configuring PI Event Frames / Migrating from PI Batch to Event Frames.

Impact

  • Evaluate the Quality
  • Improve Energy Efficiency
  • Optimize Processes

With Golden Batch, customers need the necessary information about their lots in real time, as well as the quantity of each consumable used, the duration, the differences between the current and the golden lot. The idea behind this solution is to improve efficiency, reduce costs, present historical and real-time information that allows the identification and correction of operational defects, support a process of continuous improvement within the organization with reliable information. In addition, it allows to identify an ideal model for the batch process in which the formulas, the proportions and all the automation equipment work in perfect synchronization and remember the correct quantity of each component. The objective of this is that when the same batch process must be executed in a different location, each part of the model is understood and can be reproduced to match the ideal configuration.

Industry

  • Chemicals and Petrochemicals
  • Mining Metallurgy & Material
  • Oil & Gas
  • Pharmaceutical & Biological Sciences
  • Power Generation
  • Pulp and paper

Locations

  • Pacífic Asia
  • Europe, Middle East and Africa

Requisitos de PI System

  • Sistema PI 2016
  • Servidor PSA

They use Golden Batch

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